Prometheus Unbound

Raku Firing

Beginning firing

This is the beginning (maybe an hour in) of a raku firing I did using my big furnace as a kiln. As you can see, the heat isn't terribly even.

End of Firing

Skipping ahead to the end of the firing. It's much hotter now, but still not very even. Glazes on the pieces in the bottom fused fully, but the glazes on the top pieces ended up sintered instead of fused. Not that it particularly matters--raku is unsafe to use for functional ware anyway.

Placing Pots in Reduction Material

Placing the pieces in wood shavings and cardboard. This is inside a firepit, with sheetmetal blocking off the air holes. There is another bucket for smaller pieces behind this one--that's what the smaller flame is.

Burning in reduction pit

Burning well. Actually, too well--this is supposed to be reduction. I hadn't put a cover on it yet.

Burning in furnace

Here, I threw a big armful of wood shavings into the hot furnace, which had a couple of pots that were going to be too hard to extract. I think scenes like this are what makes raku so popular.

Closed furnace

You can see how poorly my furnace lid seals. That's a big part of the uneven firing that was causing problems earlier, and here, it's keeping the atmosphere from being very reducing.

Reduction

This is pretty reducing. There's still some flame in there, though--it leaks like a sieve. If you're curious, this contraption is designed to be a firepit, and was plasma-cut from the end of a 55-gallon drum. I would have used the other 2/3rds of the drum, which doesn't have holes in it, but that was full of scrap steel.

Now, for the aftermath . . .

The next day:

Pots

These small pots were in the bottom of the furnace, where it got the hottest, and did fairly well. They could have been reduced more, though.

More pots

These larger pots were the ones in the firepit, and the tops of them didn't get hot enough, or get reduced enough, to produce the interesting effects on the bottom. I did get some effects, though. That green glaze is brownish-red in full oxidation.

The Kiln

Old Kiln

This is the first version of the kiln, with an outer structural layer of concrete and an inner refractory layer of 1:4 clay/foam. It didn't survive its first firing.

Dead Kiln

This is a picture of the carnage. I recycled the mostly-fired lining for grog, and removed the concrete from the frame and burners to use in a new kiln.

New Kiln

The new kiln, made from 4" of high-temperature ceramic fiber blanket. Currently (11/08) still under construction.